Pallet Stacking Software, Pallet Stacking Calculator - Esko

Pallet stacking:
stop shipping air

Are you looking for that sweet spot between reducing your ecological footprint and optimizing your shipping costs? Using pallet stacking software like Cape Pack makes it extremely easy to optimize your pallet load.

Start with an existing case size, an existing product size or use Cape Pack to determine the most appropriate size for a new product.

  1. Enter your product’s dimensions
  2. Specify case/tray type, pick a pallet and enter the maximum load dimensions
  3. Calculate and view case counts and pallet loads
  4. Choose a pallet load and create a report
Choosing for ecological packaging

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Start stacking:
try Cape Pack Essentials for free

Cape Pack Essentials is a simple and practical pallet stacking calculator. Use this pallet stacking software and within a few seconds of entering your data you can view a range of on-screen diagrams and reports, finding the right pallet pattern is easy. Click here to try it for free!

Cape Pack Essentials allows you to calculate pallet patterns for fixed or known secondary package sizes. You enter the size of the bottle, box, tray, case, bag... that is to be placed directly onto the pallet. Calculate pallet patterns on 3 different sets of pallet restrictions at one time in order to compare efficiencies.


A use case: how the optimal pallet stacking patterns save money

Using Cape Pack pallet stacking software, one of the world’s largest pre-packaged food companies optimized its packaging and pallet layout. The results speak for themselves:

  • The new, improved, package uses 78% less material by weight
  • It uses 66% less corrugate or 778 fewer trees (114 tons) per 1000 pallets of product
  • The new design saves 933 million BTU’s per 1000 pallets
  • Saves 184,943 lbs (83888.73kg) of CO2 per 1000 pallets
  • Saves 465,281 gallons (1761,28 m³) of waste water per 1000 pallets
  • Saves 51,670 lbs (23437,11kg) of solid waste per 1000 pallets
  • The new package offers 32% reduction of fossil fuel consumption & GHG emissions over the old package
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Check these palletization use cases

Download our Cape palletizing Use Cases and see how other companies save impressive amounts of money while reducing their carbon foot print.


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